ATOS Q 3D Scanner Benefits
Designed as a flexible 3D scanner for complex measurement and inspection tasks, it meets high metrological demands for many industries.
Designed for industry use
The 3D scanner ATOS Q was specifically developed for industry use: It delivers fully traceable measurement results even under harsh conditions. The optical and electronic systems of the robust scanner are dustproof and splash proof – making it ideally suited for taking a project from the measuring room to production. Another highlight: its compact size and simple, convenient operation.
Packed with cutting-edge technology
The 3D scanner ATOS Q captures quality information fast and with precise detail, providing a reliable basis for data analysis. Its Triple Scan Principle makes it ideal for measuring reflective surfaces and objects with dents. The Blue Light Equalizer increases the brightness of the light source and transfers uniform, speckle-free light to the projection unit.
Fast results, exceptional performance
The outstanding performance of the 3D scanner ATOS Q is largely owed to its Blue Light Equalizer and fast data processing. The Blue Light Equalizer enables high-speed fringe projection and is so powerful that short measuring times can be achieved even on optically uncooperative surfaces. Industrial ports with fiber optic cables and robust plug-in connections allow for high data throughput.
Quality Assured with changeable measuring volume
With its changeable measuring volumes, ATOS Q can be adapted to specific measuring tasks, depending on the size and the geometries of a part. ATOS Q features Blue Light Technology, which ensures the most accurate and repeatable measuring data.
Even the smallest details can be taken for accurate and realistic evaluation, determining, for example, the correction values for the tool geometry (sink marks, warpage and shrinkage) and the machine and process parameters. The system also ensures production control minimizing scrap and rework. Besides, scan data of multiple parts can be used for trend analysis. In addition, measuring data can be shared using the ZEISS Inspect software.
Quality Assurance of Additively Manufactured Parts
For rapid prototyping, ATOS Q digitizes the full surface of additively manufactured parts and delivers high-quality meshes. The measuring data can be compared to the design data to check the dimensional quality of the parts. Deviation details allow for a preliminary judgment and optimization of design data at an early stage.
In addition, the accurate and clean data from ATOS Q makes reverse engineering much easier. The 3D point cloud generated by ATOS Q can be used as an STL file, allowing for direct 3D printing. In this way, time-consuming CAD data creation is no longer necessary for rapid prototyping in reverse engineering.
Quality Assurance of Cast Parts
ATOS Q can be well used in sand, pressure die and investment casting processes to guarantee consistent quality assurance. During tool try-out, for example, ATOS Q digitizes the full surface of cast parts. By comparing the full-field measuring results to the CAD data, deviation analyses are possible to check for shape and dimensions, thus accelerating mold correction and try-out.
Using the Triple Scan Technology, the sensor easily captures even areas that are hard to reach. ZEISS’s fringe projection technique provides very accurate scan results. In the ZEISS Inspect Suite, deviations can be represented in an easy-to-understand colour plot. In addition, section inspections, check of feature locations and full GD&T analysis are all possible using the powerful ZEISS software.
Quality Assurance of Sheet Metal Parts
ZEISS’s automated solution, the ATOS ScanBox, allows a fast and efficient inspection of sheet metal parts. Its non-contact measuring system can be used in the sheet metal forming process to guarantee consistent quality assurance from tool try-out and first article inspection up to production control during series production and assembly analysis.
The ATOS ScanBox is delivered with the virtual measuring room (VMR) in the ZEISS software for easy measurement planning and control. After the setup in the VMR, the ATOS ScanBox runs the measurement and inspection program automatically. Even reflecting sheet metal parts and sharp-edged features, such as laser trimming and hole patterns, can be measured precisely. The measurement results give an immediate feedback on the quality of the parts. Users can see the overall shape distortion and look at the trim deviation. The parametric ZEISS Inspect software even supports multi-part scanning and trend analyses of many parts during production.
Industries
ZEISS ATOS Q 3D Scanner is used in a wide variety of industry applications
Aerospace Applications
In the aerospace industry, the ZEISS ATOS Q 3D scanner shines for its ability to inspect complex components and assemblies. It ensures that these high-value parts meet rigorous quality standards, which is crucial in aerospace engineering.
Automotive Design Utilisation
For automotive design, the ATOS Q is a game-changer in reverse engineering. Its precision is vital for developing intricate parts and systems, enabling designers to create more efficient and innovative vehicles.
Heritage Preservation
In heritage preservation, the ATOS Q plays a critical role in digital archiving. It captures the fine details of historical artefacts, aiding in their restoration and digital conservation, thus preserving cultural heritage for future generations.
Quality starts with a Q
ATOS Q is an industrial 3D scanner that can be used in a variety of applications due to its wide range of measuring areas. In addition to incorporating many of the features of our high-end automated systems, ATOS Q’s lightweight design makes it easy to transport from one location to another, providing users with added convenience and flexibility.
ATOS Design
ATOS Q is specifically developed for industry use and delivers fully traceable measurement results—even under harsh conditions. The optical and electronic systems of the robust, optical 3D sensor are dustproof and splashproof, making all ATOS Q sensors ideally suited for the move from the measuring room to the shop floor. Users will appreciate the ATOS Q sensor because of its simple and convenient operation.
ATOS Technology
ATOS Q captures quality information quickly and with a high degree of detail, providing a reliable basis to easily interpret this information. Its Triple Scan Principle offers advantages for measuring reflective surfaces and objects with indentations. The Blue Light Equalizer increases the brightness of the light source and transfers uniform, speckle-free light to the projection unit.
ATOS Performance
Thanks to the Blue Light Equalizer and fast data processing, ATOS Q impresses with an outstanding performance. The Blue Light Equalizer enables high-speed fringe projection and is so powerful that even on uncooperative surfaces short measuring times can be achieved. Industrial ports with fiber optic cables and robust plug-in connections allow for high data throughput.
ZEISS Inspect Software
Revolutionary 3D scanning and data processing software
The scanner operates with ZEISS Inspect, the well-established standard in 3D metrology. Powerful mesh editing functions make it an ideal tool for 3D printing and reverse engineering.
What’s more, you can effortlessly handle simple and complex tasks throughout your inspection process. A software to simplify and speed up your workflow.
ATOS Q Scan Process
Three options for scanning your objects
Manual
With a weight of only 4 kg and its compact design, ATOS Q is light and can be easily moved. It can be used on a tripod in the measuring room but also mobile in production.
Semi-automated
Combined with a tripod or alternatively a desk stand and the ZEISS ROT 350 rotation table or a Motorization Kit, ATOS Q can be used in semi-automated operation.
Automated
ATOS Q reaches its maximum efficiency on the ZEISS ScanCobot and in the ATOS ScanBox 4105. The systems enable serial quality control with high throughput and high process reliability.
ZEISS ATOS Q Specifications
ATOS Q is available in the 12M and 8M versions. The sensors capture up to 2 × 12 million or 2 × 8 million coordinate points during scanning. The precision, the resolution and the measuring area size can be freely defined.
| Specs | ATOS Q 8M | ATOS Q 12M |
|---|---|---|
| Light source | LED | LED |
| Points per scan | 8 million | 12 million |
| Measuring area [mm²] | 100 × 70 – 500 × 370 | 100 × 70 – 500 × 370 |
| Point distance [mm] | 0.04 – 0.15 | 0.03 – 0.12 |
| Working distance [mm] | 490 | 490 |
| Weight | approx. 4 kg | approx. 4 kg |
| Dimensions | approx. 340 mm x 240 mm x 83 mm | approx. 340 mm x 240 mm x 83 mm |
| Cable length | 10 m fiber optic cable | 10 m fiber optic cable |
| Operating system | Windows 10 | Windows 10 |
| Measuring volumes | 100, 170, 270, 350, 500 | 100, 170, 270, 350, 500 |
Frequently Asked Questions
What industries benefit most from the ATOS Q scanner?
The ATOS Q scanner is versatile, benefiting sectors like creative design, education, medical, rail, and toolmaking. Its precise measurements are invaluable for intricate design and manufacturing applications.
Can the ATOS Q effectively handle complex designs?
Absolutely. ATOS Q’s advanced technology excels in capturing detailed and complex designs, making it essential for sophisticated manufacturing and design processes.
Is the ATOS Q easy to integrate into existing workflows?
Yes, the ATOS Q is designed to fit seamlessly into various systems, thanks to its user-friendly interface and broad compatibility, enhancing efficiency in current processes.
How does the ATOS Q scanner perform in different environments?
The ATOS Q’s robust and adaptable design allows it to function effectively in diverse environments, from controlled manufacturing settings to on-site applications.
What role does ATOS Q play in quality control and inspection?
In quality control, particularly in sectors like aerospace and automotive, the ATOS Q is crucial for ensuring that parts meet high-quality standards, thus aiding in the production of superior products.
